RF MATERIALS / DESIGN / FABRICATION

RF materials / design / fabrication

Rogers RO4350B PCB.
Engineered from the stackup.

Understand the laminate. Resolve the geometry. Define a board that can be manufactured and measured.

Material properties, practical design tools and fabrication guidance for your next RF project.

RO4350B reference circuit boards with exposed pads, plated holes and routed openings
Reference board photograph, edited to remove branding. Appearance does not establish a laminate specification or a production capability.
3.48 ± 0.05Process Dk · 10 GHz
3.66Design Dk · typical reference
0.0037Dissipation factor · 10 GHz
0.69Thermal conductivity · W/(m·K)

01 / Know the material

RO4350B material properties, with the context that matters.

RO4350B is a glass-reinforced hydrocarbon ceramic laminate used in RF and microwave printed circuits. Its electrical properties and processing characteristics make it a candidate for controlled-impedance designs where conventional FR-4 needs closer evaluation.

Process Dk is a material test result. Design Dk is a modeling reference. Select the value that matches your structure, frequency and fabrication data rather than treating the two as interchangeable.

Explore the material guide →
Selected material reference values
PropertyReference
Process dielectric constant3.48 ± 0.05 at 10 GHz
Typical design dielectric constant3.66
Dissipation factor0.0037 at 10 GHz
Thermal conductivity0.69 W/(m·K)

Source: RO4000 laminate data sheet. The 4 mil construction has a separate process Dk of 3.33 ± 0.05. Design Dk uses a different method over 8–40 GHz. Typical values are not finished-board acceptance limits. Confirm the current material revision for procurement.

02 / Work through the geometry

A useful first estimate.
A better starting conversation.

Explore how conductor width and dielectric height affect microstrip impedance. Use the result to prepare a stackup discussion, then validate the final geometry with a field solver and your fabricator.

What this calculation includes

A quasi-static, zero-thickness microstrip approximation with a continuous ground plane and an air region above the trace.

What still needs verification

Copper thickness and roughness, etch shape, solder mask, frequency dispersion, nearby conductors and finished dielectric thickness.

Read calculation assumptions →

Microstrip estimator

RO4350B impedance & electrical length

— Ω

First-pass estimate only. Frequency changes the electrical-length result, not the quasi-static impedance model. No copper thickness or loss model is included.

03 / Specify the build

From a material choice to a fabrication package.

STACKUP

Put the RF reference plane first.

Define core and bondply, dielectric spacing, finished copper and the return path for each controlled-impedance layer.

Plan the cross-section →
PROCESS

Control the geometry that sets performance.

Agree etch compensation, drilling, plating, registration and surface finish before releasing production files.

Review fabrication inputs →
VERIFICATION

Make acceptance measurable.

Specify the applicable IPC documents, revision, class, impedance coupons and inspection records for the project.

Build an acceptance plan →
Conceptual bare RF circuit board with copper traces and via fences
Conceptual RF circuit board illustration. AI generated; not a manufactured product photograph.

04 / Manufacturing workflow

Four decisions before production.

Review the files

Resolve drawing, drill, netlist and stackup discrepancies.

Confirm the structure

Agree material grades, copper, finish and controlled geometry.

Define the evidence

Connect tolerances to electrical tests and inspection records.

Release a revision

Keep the approved manufacturing package and changes traceable.

05 / Application engineering

Different RF circuits.
Different design priorities.

Evaluate RO4350B against your loss budget, thermal path, frequency range and assembly requirements.

Explore application considerations →
Antennas & feed networks

Inspect phase balance, feed loss, connector launches and dimensional tolerances. Validate radiation performance on the finished assembly.

Filters & couplers

Check coupling gaps, line widths, surface finish and enclosure effects. Small geometric changes can shift the response.

Power amplifiers

Develop the thermal path independently of the RF match. Laminate thermal conductivity alone does not establish power-handling capability.

RF test fixtures

Design the calibration reference planes and de-embedding structures alongside the device interface.

Engineering reading

Keep the technical context connected.

Compare additional RO4350B PCB fabrication considerations and review high-frequency laminate manufacturing options when preparing your project requirements.